Distillers

Flour, cereals and ears of wheat on a wooden table

By-products

Liquid wheat distillers’ grains (WWDG)

Pigs: wheat distillers’ grains are intended only for finishing pigs outside the Parma ham PDO circuit.

DISTILLERS’ GRAINS are a liquid raw material obtained from the processing of wheat flour to produce alcohol, glucose and starch.

The process is extremely simple and natural: the flour is first mixed with water, then inoculated with brewer’s yeast and fermented to produce alcohol, glucose and starch; after distillation the product is concentrated to about 40% dry matter, ready to be used in animal feeding.

The particular palatability of distillers’ grains makes them extremely interesting: with a pH of about 3.4, wheat distillers’ grains acidify the ration, making it possible to reduce or eliminate acidifying substances in the diets of finishing pigs and of lactating and gestating sows, only for pigs outside the Parma ham PDO circuit. For ruminants, the recommended use is approximately 3 kg per head per day for dairy cows, 4 kg for heifers and 3 kg for beef bulls. The low pH limits fermentation processes, increasing the shelf life of the distillers’ grains themselves.

Alpha’s feed technicians have about twenty years of experience in the use of wheat distillers’ grains in pig and dairy cow feeding. In the ration, for pigs distillers’ grains are used in the finishing of pigs outside the Parma ham PDO circuit. Distillers’ grains are a valuable and economical source of protein, starch and fat, partially replacing soya and cereals.

Liquid wheat distillers’ grains contain lactobacilli from the fermentation process.

Infographic

How wheat distillers’ grains are made

How wheat distillers’ grains are madeWheat flour is mixed with water, inoculated with brewer’s yeast and fermented to produce alcohol, glucose and starch. After distillation the product is concentrated to about 40% dry matter, with a pH of about 3.4, ready for use in animal feed.1Wheat flourand waterMixing2Brewer’s yeastFermentation3Alcohol, glucoseand starchProduction4Distillationand concentration5about 40%dry matterpH about 3.46Animal feedPigs and ruminantsHow wheat distillers’ grains are madeWheat flour is mixed with water, inoculated with brewer’s yeast and fermented to produce alcohol, glucose and starch. After distillation the product is concentrated to about 40% dry matter, with a pH of about 3.4, ready for use in animal feed.1Wheat flour and waterMixing2Brewer’s yeastFermentation3Alcohol, glucose and starchProduction4Distillationand concentration5about 40%dry matterpH about 3.46Animal feedPigs and ruminants

Calculation tool

How much distillers’ grains your herd needs

Enter how many animals you have in each category: the requirement for liquid wheat distillers’ grains updates as you type, per day, per week and per month, together with the dry matter it supplies.

Animals per category

Estimated distillers’ grains requirement

Per day
300 kg
Dry matter supplied (about 40%)
120 kg/day
Per week
2,100 kg
Per month (30 days)
9 t

For 100 head you need about 300 kg of distillers’ grains a day (about 120 kg of dry matter), 9 tonnes a month.

Indicative values: the ration should be checked with Alpha’s technical service.

Source: alphasrl.com page “Distiller di frumento liquido (WWDG)” (liquid wheat distillers’ grains): doses for cows, heifers and bulls; about 40% dry matter.

Reference doses

Recommended doses of wheat distillers’ grains
CategoryRecommended dose
Dairy cowsabout 3 kg per head per day
Heifersabout 4 kg per head per day
Beef bullsabout 3 kg per head per day
Finishing pigsfor finishing pigs outside the Parma ham PDO circuit

For pigs: only for pigs outside the Parma ham PDO circuit.

Distillers’ grains have about 40% dry matter and a pH of about 3.4: they acidify the ration and keep for longer. To convert other quantities, use the as-fed and dry matter converter.

Open the tool full page: How much distillers’ grains your herd needsAll tools

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