Economic analysis: biscuit meal in the ration

Biscuit meal replaces part of the maize, soya and fats: why it pays, what the saving depends on and what it is worth to you.

Flour, wheat grains and ears on a wooden table

It pays when it costs less than what it replaces

In the ration, biscuit meal (bakery by-products) takes the place of part of the maize, soya bean meal and fats. The sum is simple: if a tonne of biscuit meal costs less than the quantity of these ingredients that supplies the same energy and the same protein, every tonne used is a saving. On this page we explain why this happens and what it depends on; further down you can run the calculation with your own figures and prices.

Why biscuit meal pays

Six technical reasons, all documented, why a tonne of biscuit meal can be worth more than a tonne of cereal.

More energy than maize

Biscuit meal has about 25% more digestible energy than maize meal: weight for weight, it concentrates the ration.

Source: Suinicoltura 9-2007, Fig. 1

The fats are already there

The lipids in biscuit meal are almost entirely hydrogenated: biscuit meal reduces or eliminates the need to add fats to the diet.

Source: Suinicoltura 9-2007, p. 3

Sugars and cooked starch

Sugars provide readily available energy and cooked starches are highly digestible.

Source: Bakery by-products page; Suinicoltura 9-2007, Tab. 1

Some soya, too

Biscuit meal also supplies protein: to match energy and protein, it replaces a small share of soya bean meal as well as maize.

Source: substitution model, literature values

Palatable, even in summer

When dry matter intake falls in the heat, biscuit meal concentrates energy and improves feed palatability. It is also an excellent substitute for high-moisture maize.

Source: Bakery by-products page

Circular economy

These are recovered former foodstuffs, almost all fresh production residues: ingredients intended for human consumption that go back into the food chain instead of being wasted.

Source: Suinicoltura 9-2007, pp. 1 and 3

The substitution principle

To compare costs correctly, we set one tonne of biscuit meal against the mix of maize, soya bean meal and fats that supplies the same mass, the same digestible energy and the same crude protein.

The result is a mix made of about seven tenths maize, one tenth soya bean meal and two tenths fats. Fats are the item that weighs most: they cost much more than maize, and biscuit meal already contains them.

Source: calculation model based on reference values (energy of biscuit meal and maize from Suinicoltura 9-2007, Tab. 2 and Fig. 1; soya, fats and maize protein from the literature). This is not Alpha data: the values are listed in the advanced details of the tool.

The substitution principleOne tonne of biscuit meal replaces a mix made of about seven tenths maize, one tenth soya bean meal and two tenths fats, with the same mass, the same digestible energy and the same crude protein.1 tof biscuit mealtakes theplace ofMaizeabout 7 parts in 10Soya bean mealabout 1 part in 10Fatsabout 2 parts in 10Same massSame digestible energySame crude proteinThe substitution principleOne tonne of biscuit meal replaces a mix made of about seven tenths maize, one tenth soya bean meal and two tenths fats, with the same mass, the same digestible energy and the same crude protein.1 tof biscuit mealtakes the place ofMaizeabout 7 parts in 10Soya bean mealabout 1 part in 10Fatsabout 2 parts in 10Same massSame digestible energySame crude protein

What the saving depends on

Four variables, all adjustable in the calculation tool at the bottom of the page.

  1. Prices of maize, soya and fats

    They are the value of what biscuit meal replaces: when they rise, the saving grows. The price of fats matters more than the others.

  2. Price of biscuit meal

    This is the benchmark: the saving per tonne is the difference between the cost of the replaced ingredients and the price of biscuit meal.

  3. Quantity used

    The saving grows in proportion to the tonnes of biscuit meal used each month: what counts is the number of animals and the inclusion rate.

  4. Animal category

    For dairy cows the rate is expressed in kg per head per day, for pigs as a percentage of the ration: that is why the calculation changes from one farm to another. For pigs: only for pigs outside the Parma ham PDO circuit.

Inclusion limits

The savings calculation holds within the recommended inclusion rates. The ration should always be formulated with Alpha’s technical service.

2–3 kg

Per head per day for dairy cows

Recommended rate on the Bakery by-products page.

Source: Bakery by-products page, alphasrl.com

15–20%

Of the ration for sows and piglets

For gestating and lactating sows the 2007 technical article indicates 10–15% (Tab. 4). Only for pigs outside the Parma ham PDO circuit.

Source: Bakery by-products page; Suinicoltura 9-2007, Tab. 4

Bakery by-products: composition and usesHow much biscuit meal you need

Economic analysis

How much you save with biscuit meal

Biscuit meal goes into the ration in place of part of the maize, soya bean meal and fats. Enter how much biscuit meal you use: the calculation compares the cost of the components it replaces with the price of biscuit meal and shows the saving per month and per year. All prices and quantities can be edited.

How much biscuit meal you use

Biscuit meal used: 7.5 t per month

Your saving

€12,553

Saving per year

€1,046 per month × 12 months

€1,046

Saving per month

7.5 t of biscuit meal per month

€139

Saving per tonne

€439 for the components − €300 for biscuit meal

Monthly cost with 7.5 t of biscuit meal

Components replaced€3,296 · €439/t

Biscuit meal€2,250 · €300/t

Difference in your favour: €1,046 per month

  • Maize
  • Soya bean meal
  • Fats
  • Biscuit meal

Example at reference prices: with 7.5 t of biscuit meal per month the estimated saving is about €1,046 per month and €12,553 per year: the components biscuit meal replaces cost €439 per tonne, biscuit meal €300.

What it replaces

1 tonne of biscuit meal takes the place of:

708 kg of maize97 kg of soya bean meal195 kg of fats

Same mass, same digestible energy and same crude protein: biscuit meal has more energy than maize and already contains fats, most of them hydrogenated.

708 kg per t of biscuit meal · Italian maize, average €252–256/t

cost €180

97 kg per t of biscuit meal · Italian, non-dehulled, 44% protein

cost €47

195 kg per t of biscuit meal · animal fat, acidity 4 – MIU 1, average €1,090–1,100/t

cost €213

Cost of the components replaced€439 per t

average cost given by Alpha · €30/quintal

cost €300

Saving per tonne of biscuit meal€139

Reference prices: Milan commodity exchange, 6 October 2026. Enter the prices you pay. There is no public exchange quotation for hydrogenated fats: we use animal fat as a reference; enter your supplier’s price (another reference: crude degummed soya oil €1,205–1,215/t, Granaria Milano, 29 September 2026).

Advanced detail: quantities replaced and criterion

The comparison is with the mix of maize, soya bean meal and fats that supplies the same mass, the same digestible energy and the same crude protein as 1 tonne of biscuit meal. Solving the three conditions with the reference values in the table gives 708.0 kg of maize, 97.4 kg of soya bean meal and 194.6 kg of fats. You can enter the quantities from your own formulation.

Total: 1,000 kg

Reference values

Reference values of the substitution model
Raw materialDigestible energyCrude protein
Biscuit meal14,220 kcal/kg9.95%
Maize23,390 kcal/kg8%
Soya bean meal 4433,500 kcal/kg44%
Fats37,600 kcal/kg0%
  1. Average of the two biscuit meals in Table 2 of the article “Biscotti nella razione di scrofe e suinetti” (Bakery by-products in sow and piglet rations; Suinicoltura 9-2007).
  2. Energy: Fig. 1 of the same article; protein: literature reference.
  3. Literature references (for soya, feed composition tables for pigs).

The quantities are a calculation reference, not Alpha data. Formula: cost of the components = sum of kg × price (€/t) / 1,000; saving per tonne = cost of the components − price of biscuit meal; saving per month = saving per tonne × tonnes per month; per year = per month × 12.

Indicative estimate: biscuit meal quantities and the ration should be checked with Alpha’s technical service.

Source: price of biscuit meal given by Alpha (€300/t); maize, soya bean meal and animal fat from the Milan commodity exchange, 6 October 2026; substitution on an equal mass, digestible energy and crude protein basis (values in the advanced detail); doses from the alphasrl.com page “Biscotti” (bakery by-products).

Open the tool full page: How much you save with biscuit mealAll tools

Sources

  1. Average cost of biscuit meal and principle of substitution for maize, fats and soya bean meal: Alpha guidance, October 2026.
  2. Prices of maize, soya bean meal and animal fat used as reference in the tool: Milan commodity exchange, 6 October 2026.
  3. Cevolani D., Massa V., Rizzi M. (Alpha technical service), ‘Bakery by-products in sow and piglet rations’ (‘Biscotti nella razione di scrofe e suinetti’), Suinicoltura 9-2007, pp. 54–58: energy (Fig. 1, Tab. 2), hydrogenated lipids, strengths (Tab. 1), withdrawn product, inclusion rates (Tab. 4), diet for lactating sows (Tab. 7).
  4. ‘Bakery by-products’ page (‘Biscotti’) on alphasrl.com: 2–3 kg per head per day for dairy cows, 15–20% of the ration for sows and piglets, summer use.
  5. Maize protein, energy and protein of soya bean meal 44 (INRA-CIRAD-AFZ tables) and of fats: literature references, not Alpha data.

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